zCexVe
04-15-2007, 01:57 AM
This is also from the last year s CM contest.One of my most favourite ones.This is infamous for its digitized look.And the guy made a lot on his own.with his own ideas.It is for whom who like digital things like me:cool::cool::cool::cool:
this is a copy paste from what he gave the ppl.
Its his own words..
Mod Name: LayerEX
Theme: Futuristic View of the Stacker 830
Cooler Master products:
1. Stacker 830
2. Aquagate
3. Aquatrident
4. NV Aqua
5. Aquaturtle
6. Real Power 550.
LayerEX Project:
When I decided to mod the Stacker I had those topics in my mind:
- It needs to be full reversible (no holes and no cuts on the original chassis and panels).
- This time no functional side panels.
- It needs to be watercooled.
- Functions on the front.
- External panels in plexi.
- The case could be skinnable.
This is the preview of the project that I made in photoshop:
http://www.modtv.com.br/LayerEX/mr_kholl_layer_ex_silver_preview3.jpg
The challenge (and the fun) was create a mod in a way which I could to reverse to the original Stacker any moment.
Worklog Index:
1. Modding the Aquagate
2. Modding the Corsair Memory Display
3. Creating the external panels
4. Custom front bays
5. Displays
1. Modding the Aquagate
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_1.jpg
I decided to add a second radiator to the aquagate.
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_3.jpg
So, I used this old cooldrive case (cooldrive 2) for the base:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_2.jpg
I replaced the original fan of the aquagate for this quiet one:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_4.jpg
The quick connection kit (with o-ring) that I used:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_5.jpg
I decided to keep the original quick connect feature of the aquagate.
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_6.jpg
Creating the the second radiator supports:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_7.jpg
The base:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_8.jpg
Ok, the second radiator is attached:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_9.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_10.jpg
I had to decrease the size of the aquagate:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_11.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_12.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_13.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_14.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_15.jpg
The new module is done:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_16.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_17.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_18.jpg
Time to change the backlight of the LCD:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_19.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_20.jpg
My god...It's little!!!
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_21.jpg
Soldering SMD Leds.... it's hard!
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_22.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_23.jpg
Blocking the original blue SMD led of the LCD and the new led (White):
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_24.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_25.jpg
With the red filter, it's done:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_26.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_27.jpg
2. Modding the Corsair Memory Display
I decided to put the diplay module of the Xpert memory on the front bay, so I had to create a extension cable:
I used: Ribbon cable, sleeving, shring tube, pin bars, latch connectors, and a perfored pcb:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_1.jpg
Creating the cable:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_2.jpg http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_3.jpg
No longer flat cable:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_4.jpg
Finishing:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_5.jpg http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_6.jpg
The pcb (for the support):
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_9.jpg http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_10.jpg
Pins:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_11.jpg
It's done...
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_12.jpg http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_13.jpg
...And working:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_14.jpg http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_15.jpg
3. Creating the external panels
I used my method to cut the side panel: Die-cut vinyl as template (it's cheap...I can't resist http://www.coolermaster.com/phpBB2/images/smiles/icon_smile.gif
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_1.jpg
3 sheets to keep it firm and to get 3 panels at the end of the cutting (3 skins):
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_2.jpg
Cutting:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_3.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_4.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_5.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_6.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_7.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_8.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_9.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_10.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_11.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_12.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_13.jpg
Holes:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_14.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_15.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_16.jpg
Continues...
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_17.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_18.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_19.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_20.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_21.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_22.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_23.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_24.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_25.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_26.jpg
Goodbye spines...I left this idea:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_27.jpg
Main cuts are done:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_28.jpg
Time to finishing:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_29.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_30.jpg
Yes! the 3 panels:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_31.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_32.jpg
Time to do the corrections:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_33.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_34.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_35.jpg
and smooth:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_36.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_37.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_37b.jpg
3b. Front Panels:
For the front panels I chose free hand beacause the rounded shape of the stacker front cover.
Transparent film to draw the panels:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_38.jpg
Hard draw is done:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_39.jpg
Time to transfer it to the plexi sheet:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_40.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_41.jpg
Then.... the cuts:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_42.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_43.jpg
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_44.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_45.jpg
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_46.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_47.jpg
Bottom display frame:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_48.jpg
Top Display Mask:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_49.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_50.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_51.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_52.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_53.jpg
Smoothing...
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_54.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_55.jpg
...and molding:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_56.jpg
Ok, the panels are done:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_57.jpg
Primed and corrected imperfections:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_58.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_59.jpg
Silver coat:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_60.jpg
The side panel almost done (with the meshes, PetG window and decals):
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_61.jpg
Regarding that I decided to not make holes on the stacker I chose velcro to attach the panels (I used this 10mm foam to avoid dust)
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_62.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_63.jpg
Once the panels are in plexi (and the transparent part in PetG) and the meshes in aluminum, the panels are very light. The result is fine, and I can take off the panel any time.
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_64.jpg
4. Custom front bays
One question asked by one sponsor of mine (Performance-pcs) changed the whole concept of the front bays that I was projected originaly: "Hey Mr. Kholl, I will send some parts to cut in laser, do you want cut something?".....ohhh!!of course!!! it's very nice!! so I drew the bays:
1. DVD
2. Aquagate cover
3. Memory display cover
4. Card reader
5. Baybus (4x fan controller + aquagate lcd/control module)
6. HDD meter
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_1.jpg
The result was GREAT!!!
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_2.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_3.jpg
Masking:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_26.jpg
Dark silver coat:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_27.jpg
I decided to create the bays cases using those old cd-row cases:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_4.jpg
- Building the baybus:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_5.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_6.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_7.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_8.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_9.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_10.jpg
Not so beautiful, but, works!
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_11.jpg
Pots support:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_12.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_13.jpg
It Works!
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_14.jpg
I made a simple 4x fan controller with tip 31c:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_15.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_16.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_17.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_18.jpg
- Bulding the memory display case:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_19.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_20.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_21.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_22.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_23.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_24.jpg
Primer...and Black coat:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_25.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_30.jpg
I created those photolit masks for the details of the covers:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_28.jpg
And painted one by one with uv paint:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_29.jpg
5. Displays
My plan was to use two displays in this project: one 240x128 Electroluminescent Display from Planar (on the bottom panel) and one 4" TFT Color in 16:9 ratio (on the top panel).
Unfortunally, until now, the Color TFT still haven't arrive....so, I will update this pics later.
Thanks for Planar that sent me this beautiful display:
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_1.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_2.jpg
Thanks for Samtec to provide me the cable for this special connector (2mm pin space):
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_3.jpg
Creating the supports for the displays:
I decided to create 2 bars in plexi for each display and mold it with heat.
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_5.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_6.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_7.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_8.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_9.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_10.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_11.jpg
Fits perfect!
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_12.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_13.jpg
Again, regarding the fact that I wouldn't make any hole on the stacker covers, I used this simple solution to attach the displays:
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_4.jpg
Easy, firm and safe:
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_14.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_15.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_16.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_17.jpg
Wiring:
I decided to create a simple pcb to wire up the display.
The original idea was a custom connector (I had to left it! not so firm):
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_18.jpg
From flat to round / Sleeving (Techflex sleeve with 3M reflective monofilament):
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_19.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_20.jpg
Final version (direct soldering.....I lost my patience checking the connector...so, this is the safe way):
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_21.jpg
I used LCDStudio 2.0 to control the display. I made 3 simple designs with real data:
- System (general info about the pc)
- Online (real time infos: POP3 reader - Last e-mails / Weather info / RSS reader - Last news)
- Storage (info about the HDDs)
I'm working on the Winamp design
Some shots:
http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_1.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_2.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_3.jpg
http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_4.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_5.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_6.jpg
http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_7.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_8.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_9.jpg
Final Pics
http://www.modtv.com.br/LayerEX/thumb/layerex_1.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_2.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_3.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_4.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_5.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_6.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_7.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_8.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_9.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_10.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_11.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_12.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_13.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_14.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_15.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_16.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_17.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_18.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_19.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_20.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_21.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_22.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_23.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_24.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_25.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_26.jpg
this is a copy paste from what he gave the ppl.
Its his own words..
Mod Name: LayerEX
Theme: Futuristic View of the Stacker 830
Cooler Master products:
1. Stacker 830
2. Aquagate
3. Aquatrident
4. NV Aqua
5. Aquaturtle
6. Real Power 550.
LayerEX Project:
When I decided to mod the Stacker I had those topics in my mind:
- It needs to be full reversible (no holes and no cuts on the original chassis and panels).
- This time no functional side panels.
- It needs to be watercooled.
- Functions on the front.
- External panels in plexi.
- The case could be skinnable.
This is the preview of the project that I made in photoshop:
http://www.modtv.com.br/LayerEX/mr_kholl_layer_ex_silver_preview3.jpg
The challenge (and the fun) was create a mod in a way which I could to reverse to the original Stacker any moment.
Worklog Index:
1. Modding the Aquagate
2. Modding the Corsair Memory Display
3. Creating the external panels
4. Custom front bays
5. Displays
1. Modding the Aquagate
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_1.jpg
I decided to add a second radiator to the aquagate.
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_3.jpg
So, I used this old cooldrive case (cooldrive 2) for the base:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_2.jpg
I replaced the original fan of the aquagate for this quiet one:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_4.jpg
The quick connection kit (with o-ring) that I used:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_5.jpg
I decided to keep the original quick connect feature of the aquagate.
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_6.jpg
Creating the the second radiator supports:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_7.jpg
The base:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_8.jpg
Ok, the second radiator is attached:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_9.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_10.jpg
I had to decrease the size of the aquagate:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_11.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_12.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_13.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_14.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_15.jpg
The new module is done:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_16.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_17.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_18.jpg
Time to change the backlight of the LCD:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_19.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_20.jpg
My god...It's little!!!
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_21.jpg
Soldering SMD Leds.... it's hard!
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_22.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_23.jpg
Blocking the original blue SMD led of the LCD and the new led (White):
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_24.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_25.jpg
With the red filter, it's done:
http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_26.jpg http://www.modtv.com.br/LayerEX/thumb/1/layerex_wk_1_27.jpg
2. Modding the Corsair Memory Display
I decided to put the diplay module of the Xpert memory on the front bay, so I had to create a extension cable:
I used: Ribbon cable, sleeving, shring tube, pin bars, latch connectors, and a perfored pcb:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_1.jpg
Creating the cable:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_2.jpg http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_3.jpg
No longer flat cable:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_4.jpg
Finishing:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_5.jpg http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_6.jpg
The pcb (for the support):
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_9.jpg http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_10.jpg
Pins:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_11.jpg
It's done...
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_12.jpg http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_13.jpg
...And working:
http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_14.jpg http://www.modtv.com.br/LayerEX/thumb/2/layerex_wk_2_15.jpg
3. Creating the external panels
I used my method to cut the side panel: Die-cut vinyl as template (it's cheap...I can't resist http://www.coolermaster.com/phpBB2/images/smiles/icon_smile.gif
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_1.jpg
3 sheets to keep it firm and to get 3 panels at the end of the cutting (3 skins):
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_2.jpg
Cutting:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_3.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_4.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_5.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_6.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_7.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_8.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_9.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_10.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_11.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_12.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_13.jpg
Holes:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_14.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_15.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_16.jpg
Continues...
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_17.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_18.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_19.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_20.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_21.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_22.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_23.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_24.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_25.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_26.jpg
Goodbye spines...I left this idea:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_27.jpg
Main cuts are done:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_28.jpg
Time to finishing:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_29.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_30.jpg
Yes! the 3 panels:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_31.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_32.jpg
Time to do the corrections:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_33.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_34.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_35.jpg
and smooth:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_36.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_37.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_37b.jpg
3b. Front Panels:
For the front panels I chose free hand beacause the rounded shape of the stacker front cover.
Transparent film to draw the panels:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_38.jpg
Hard draw is done:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_39.jpg
Time to transfer it to the plexi sheet:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_40.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_41.jpg
Then.... the cuts:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_42.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_43.jpg
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_44.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_45.jpg
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_46.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_47.jpg
Bottom display frame:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_48.jpg
Top Display Mask:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_49.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_50.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_51.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_52.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_53.jpg
Smoothing...
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_54.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_55.jpg
...and molding:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_56.jpg
Ok, the panels are done:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_57.jpg
Primed and corrected imperfections:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_58.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_59.jpg
Silver coat:
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_60.jpg
The side panel almost done (with the meshes, PetG window and decals):
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_61.jpg
Regarding that I decided to not make holes on the stacker I chose velcro to attach the panels (I used this 10mm foam to avoid dust)
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_62.jpg http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_63.jpg
Once the panels are in plexi (and the transparent part in PetG) and the meshes in aluminum, the panels are very light. The result is fine, and I can take off the panel any time.
http://www.modtv.com.br/LayerEX/thumb/3/layerex_wk_3_64.jpg
4. Custom front bays
One question asked by one sponsor of mine (Performance-pcs) changed the whole concept of the front bays that I was projected originaly: "Hey Mr. Kholl, I will send some parts to cut in laser, do you want cut something?".....ohhh!!of course!!! it's very nice!! so I drew the bays:
1. DVD
2. Aquagate cover
3. Memory display cover
4. Card reader
5. Baybus (4x fan controller + aquagate lcd/control module)
6. HDD meter
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_1.jpg
The result was GREAT!!!
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_2.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_3.jpg
Masking:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_26.jpg
Dark silver coat:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_27.jpg
I decided to create the bays cases using those old cd-row cases:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_4.jpg
- Building the baybus:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_5.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_6.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_7.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_8.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_9.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_10.jpg
Not so beautiful, but, works!
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_11.jpg
Pots support:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_12.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_13.jpg
It Works!
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_14.jpg
I made a simple 4x fan controller with tip 31c:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_15.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_16.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_17.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_18.jpg
- Bulding the memory display case:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_19.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_20.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_21.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_22.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_23.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_24.jpg
Primer...and Black coat:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_25.jpg http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_30.jpg
I created those photolit masks for the details of the covers:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_28.jpg
And painted one by one with uv paint:
http://www.modtv.com.br/LayerEX/thumb/4/layerex_wk_4_29.jpg
5. Displays
My plan was to use two displays in this project: one 240x128 Electroluminescent Display from Planar (on the bottom panel) and one 4" TFT Color in 16:9 ratio (on the top panel).
Unfortunally, until now, the Color TFT still haven't arrive....so, I will update this pics later.
Thanks for Planar that sent me this beautiful display:
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_1.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_2.jpg
Thanks for Samtec to provide me the cable for this special connector (2mm pin space):
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_3.jpg
Creating the supports for the displays:
I decided to create 2 bars in plexi for each display and mold it with heat.
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_5.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_6.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_7.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_8.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_9.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_10.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_11.jpg
Fits perfect!
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_12.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_13.jpg
Again, regarding the fact that I wouldn't make any hole on the stacker covers, I used this simple solution to attach the displays:
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_4.jpg
Easy, firm and safe:
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_14.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_15.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_16.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_17.jpg
Wiring:
I decided to create a simple pcb to wire up the display.
The original idea was a custom connector (I had to left it! not so firm):
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_18.jpg
From flat to round / Sleeving (Techflex sleeve with 3M reflective monofilament):
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_19.jpg http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_20.jpg
Final version (direct soldering.....I lost my patience checking the connector...so, this is the safe way):
http://www.modtv.com.br/LayerEX/thumb/5/layerex_wk_5_21.jpg
I used LCDStudio 2.0 to control the display. I made 3 simple designs with real data:
- System (general info about the pc)
- Online (real time infos: POP3 reader - Last e-mails / Weather info / RSS reader - Last news)
- Storage (info about the HDDs)
I'm working on the Winamp design
Some shots:
http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_1.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_2.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_3.jpg
http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_4.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_5.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_6.jpg
http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_7.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_8.jpg http://www.modtv.com.br/LayerEX/thumb2/5/display_planar_9.jpg
Final Pics
http://www.modtv.com.br/LayerEX/thumb/layerex_1.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_2.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_3.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_4.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_5.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_6.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_7.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_8.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_9.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_10.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_11.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_12.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_13.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_14.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_15.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_16.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_17.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_18.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_19.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_20.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_21.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_22.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_23.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_24.jpg
http://www.modtv.com.br/LayerEX/thumb/layerex_25.jpg http://www.modtv.com.br/LayerEX/thumb/layerex_26.jpg